How to prevent blister cardboard from getting damaged during storage?

Jul 08, 2025

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As a blister cardboard supplier, I understand the importance of ensuring that our products remain in pristine condition during storage. Blister cardboard is a versatile and widely used material in various industries, including packaging, food, and consumer goods. However, it is susceptible to damage from a variety of factors, such as moisture, temperature, pests, and physical impact. In this blog post, I will share some practical tips on how to prevent blister cardboard from getting damaged during storage.

1. Control the Storage Environment

One of the most critical factors in preventing blister cardboard damage is controlling the storage environment. Blister cardboard is sensitive to moisture and temperature fluctuations, which can cause warping, swelling, and mold growth. To maintain optimal storage conditions, consider the following:

  • Humidity: Keep the relative humidity in the storage area between 40% and 60%. High humidity can lead to moisture absorption, while low humidity can cause the cardboard to dry out and become brittle. You can use a dehumidifier or humidifier to regulate the humidity levels as needed.
  • Temperature: Maintain a stable temperature between 18°C and 22°C (64°F and 72°F). Extreme temperatures can cause the cardboard to expand or contract, leading to warping and cracking. Avoid storing blister cardboard near heat sources, such as radiators or direct sunlight.
  • Ventilation: Ensure proper ventilation in the storage area to prevent the buildup of moisture and stale air. Good ventilation helps to maintain a consistent environment and reduces the risk of mold and mildew growth.

2. Use Appropriate Storage Containers

Choosing the right storage containers is essential for protecting blister cardboard from damage. Here are some options to consider:

  • Pallets: Store blister cardboard on pallets to keep it off the floor and prevent moisture absorption. Pallets also allow for better air circulation around the cardboard, reducing the risk of mold growth. Make sure the pallets are clean, dry, and in good condition.
  • Shelving: Use sturdy shelving units to organize and store blister cardboard. Shelving helps to keep the cardboard upright and prevents it from being crushed or damaged. Ensure that the shelves are level and can support the weight of the cardboard.
  • Boxes or Crates: For smaller quantities of blister cardboard, consider using boxes or crates for storage. Make sure the boxes are made of a durable material, such as corrugated cardboard or plastic, and are large enough to accommodate the cardboard without overcrowding. Label the boxes clearly to make it easy to identify the contents.

3. Implement Proper Handling Procedures

Proper handling procedures are crucial for preventing damage to blister cardboard during storage. Here are some tips to follow:

  • Lifting and Moving: When lifting or moving blister cardboard, use proper lifting techniques to avoid straining your back. Lift with your legs, not your back, and keep the cardboard close to your body. Use a forklift or pallet jack for heavy or large quantities of cardboard.
  • Stacking: Stack blister cardboard in a stable and orderly manner to prevent it from toppling over. Make sure the stacks are evenly balanced and do not exceed the recommended height. Avoid stacking heavy items on top of the cardboard, as this can cause it to crush or deform.
  • Avoid Sharp Objects: Keep sharp objects away from blister cardboard to prevent punctures and tears. When handling the cardboard, use smooth, rounded tools and avoid using knives or scissors near it.

4. Protect Against Pests

Pests, such as insects and rodents, can cause significant damage to blister cardboard during storage. To protect your cardboard from pests, consider the following:

  • Seal the Storage Area: Seal any cracks or holes in the storage area to prevent pests from entering. Use caulk or weatherstripping to seal gaps around doors, windows, and pipes.
  • Keep the Area Clean: Regularly clean the storage area to remove any food debris, crumbs, or spills that may attract pests. Vacuum the floors and shelves regularly and wipe down the surfaces with a damp cloth.
  • Use Pest Control Measures: Consider using pest control measures, such as insecticides or rodent traps, to prevent pests from infesting the storage area. Follow the instructions carefully when using these products and keep them out of reach of children and pets.

5. Inspect Regularly

Regular inspections are essential for detecting and addressing any potential issues with blister cardboard during storage. Here are some things to look for during inspections:

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  • Damage: Check for any signs of damage, such as tears, punctures, warping, or mold growth. If you notice any damage, remove the affected cardboard immediately to prevent it from spreading to other pieces.
  • Moisture: Look for signs of moisture, such as water stains or a musty odor. If you suspect that the cardboard has been exposed to moisture, dry it thoroughly before storing it again.
  • Pests: Check for any signs of pests, such as droppings, nests, or chewed cardboard. If you find any evidence of pests, take immediate action to eliminate them and prevent further damage.

6. Consider Using Protective Packaging

In some cases, it may be necessary to use protective packaging to prevent blister cardboard from getting damaged during storage. Here are some options to consider:

  • Plastic Wrap: Wrap blister cardboard in plastic wrap to protect it from moisture and dust. Make sure the plastic wrap is tightly sealed around the cardboard to prevent air and moisture from getting in.
  • Corrugated Pads: Place corrugated pads between layers of blister cardboard to provide additional cushioning and protection. Corrugated pads help to absorb shock and prevent the cardboard from being damaged during handling and storage.
  • Custom Packaging: For high-value or fragile blister cardboard, consider using custom packaging solutions, such as foam inserts or molded trays. Custom packaging provides a snug fit and offers maximum protection against damage.

Conclusion

Preventing blister cardboard from getting damaged during storage requires a combination of proper storage techniques, handling procedures, and environmental control. By following the tips outlined in this blog post, you can ensure that your blister cardboard remains in excellent condition and is ready to use when you need it.

If you are in the market for high-quality blister cardboard, we offer a wide range of products to meet your needs. Check out our 250g High Bulky Food Grade White Cardboard, Sheet Blister Cardboard Packing, and White Blister Packaging Paper Card 325gsm One Side Coated Paperboard. Contact us today to discuss your requirements and learn more about our products and services.

References

  • Packaging Machinery Manufacturers Institute. (n.d.). Best Practices for Cardboard Storage. Retrieved from [URL]
  • International Safe Transit Association. (n.d.). Guidelines for Packaging and Shipping. Retrieved from [URL]
  • National Association of Corrugated Container Manufacturers. (n.d.). Storage and Handling of Corrugated Products. Retrieved from [URL]